CERAMIC ENGINEERING &SCIENCE PROCEEDING

VOL.20, NO. 1 , 1999

Contents
59th Conference on Glass Problems

Foreword.......................................................................................................vii
Preface . ...... ........ ............. ........ ............... ....... .. ..... ...... ...................... ..ix
Acknowledgments . ....... .......... ........ ................. ............................... ..xi

Studies in Furnace Anal/sis: Comparison of
Predicted Thermal Efficiency of Regenerative
and High-Oxygen Glass Tanks 1
Robert H. Essenhigh

Oxy-Fuel Furnace Design Optimization Using
Coupled Combustion/Glass Bath Numerical
Simulation .................................... 23
D. Shamp, 0. Marin, M.Joshi, C. Champinot, B.Jurcik, and R. Grosman

TV Oxy-Fuel Conversion and Experience with
Noncatalytic Denitrification ........................ 37
Matthias R. Lindig

High-Temperature IR Radiation Conductivity of
Industrial Glasses .............................. 47
Peter A. van Nijnatten.J.T. Broekhuijse, and A.J. Faber

Glass Furnace Air Permits: Don't Forget the Process 57
Michael L Newsom

Fused Zirconia or Fused AZS: Which Is the Best
Choice? ...................................... 65
Gerard Duvierre.Yves Boussant-Roux, and Mike Nelson

Update on Selection of Refractories for Oxy-Fuel

Glass-Melting Service . ...... .................... . 81
S.M. Winder: K.R. Selkregg, and A. Gupta

A Fused Silica Pumpable Refractory for Crown

Damage Resulting from Oxy-Fuel Firing . ...... ......... 107
Gunter Frohlich





for Glassmakers .................................................................................................115
Charles T. Simmons

Mathematical Modeling of Forchearths ...............................................................133
O.M.G.C. Op den Camp. E.G.J. Peters, andV.O.Aume

Oxy-Gas Forehearths: Results of Mathematical
Modeling of a Flint Glass and Field Trials on a
Borosilicate Glass ..............................................................................................143
Alan Stephens.Tom Clayton, Mahendra MisraJohn Brown, and
James Cook

Statistics in the Batch Plant .................................................................................155
Richard K. Peelle

Mixing Model Simulation of an On-the-Fly Glass
Conversion ........................................................................................................171
Richard Bergman :

Generalized Predictive Control for Glass
Manufacturing Processes . ....... .........................................................................181
David M. Koenig

The Glass Industry in Germany: Environmentally
Sound Melting and Recycling of Glass.................................................................207
Helmut A. Schaeffer

The NSF Industry-University Center for Glass
Research: An Overview . ...... ....... ........... ........................................................215
T.R Seward

A High-Efficiency, Low-NO^ Burner for Oxy-Gas
Glass Furnaces ............................................................................................... .227
David Rue, Hamid Abbasi, David Neff, and Patrick Mohr

The Pilkington 3R Process for Controlling NO
Emissions: A Refractory Perspective ........................................................... .... 243
lan Shulver

Improving Oxy-Fuel Furnace Operating Efficiency:
An Operator's Perspective .............................................................................. .255
D. Shamp.J. Smith, M.Joshi, H. Borders, 0. .Charon, and R. Grosman

A Direct Comparison of Oxy-Fuel Burner Technology .......................................271
John H.Tylen James F. Booth, Robert D. Marchiando, and Kevin A. Lievre

The Glass Manufacturing Industry Council .................................................... ....283
James A. Shell


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CERAMIC ENGINEERING & SCIENCE PROCEEDING

VOL. 20, NO. 2, 1999



Contents
Materials and Equipment/Whitewares

Foreword ................................................... vii


Methods for the Determination of Soluble Salts in
Casting Slips .. ................... ............ ... 1
R.A. Haber and H. Gocmez


Kilns Require a Unified Control System ................ . 27
Francis V.Pixley


Advanced Near-Infrared Moisture Analysis and
Measurement in Ceramic Materials .................. . 35
Ray Oberg


The Effect of Sodium/Potassium Ratio on Melting in
Triaxial Porcelains ............................... 43
Catherine Becker.William Carty, and Ethan Schillinger


Effect of Plasticizer on Compaction Behavior and
Springback Defects .............................. 51
Chase R. Perry and William M. Carty


Physical Properties of Commercial Casting Slips II ........ . 65
Ronald J.Thomas


How to Prepare for a Change in Ceramic Tile Body
Compositions .................................. 71
Cihat Kutbay


Modern Shaping Methods in the Tableware Industry ...... . 75
Gerhard Seitz


An Evaluation of the Effects of PEO/PEG Molecular
Weight on Extruded Alumina Rods ......... .......... . 89
N.B. Bolger and D.K Dinger


Evaluation of Softening Deformation Behavior in
Porcelain Bodies During Firing ....................... 99
M. MiUra,T. Shimadzu, H. Shin, and E.H. Ishida


Improving Slip Systems Through the Use of Specialty
Additives ..................................... 113
Mike Brezina


A Critical Evaluation of Dispersants: Part II. Effects
on Rheology, pH, and Specific Adsorption . . .......... .. 119
Katherine R. Rossington, Udayan Senapati, and William M. Carty


Dry Glazing in Ceramic Tile Production . ............... 133
F.Andreola and M. Romagnoli


Improved Quality Control with Rapid, Simple,
Accurate Determination of Additive Dosages in
Ceramic Slurries ................................ 141
K.J. MoeggenborgJ.C.AIfano, and J.E.Whitten


Organic and Inorganic Dispersion of Alumina 151
Brian R. Sundlof and William M. Carty


Drying Fundamentals: Evaluating Dryer Performance . ..... 167
Denis A. Brosnan


A Practical Evaluation of Reversible Thermal
Expansion in Determining Fired Whiteware Body
Performance .................................. 175
A. Kenneth Bougher


Information Resources for Ceramic Manufacturers . ....... 183
Greg Geiger



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